Magnetic Equipments

Load lifting magnets  are of robust cast and bolted or fabricated construction designed for handling solid slabs, steel ingots, bloom billets. Pig iron, light finished parts, scrap and gives maximum reliable, efficient and economical performance in the most arduous service condition.

Circular heavy duty magnets

Shells of lifting magnets are made from high permeability steel casting as per is: 449 (bss- 1617), properly machined, to provide the most efficient magnetic circuit. The periphery of the magnet is heavily ribbed to give added mechanical strength and an increased radiation surface to aid cooling. Center & outer poles are machined from high permeability magnet steel with cored recesses arrangement to protect heads of through tensile bolts. The faces of poles from spigot joints in magnet shell , the outer poles of larger magnets are skirted for added protection. The pole shoes are easily replaceable.

Terminal box is designed to ensure protection whilst in operation and are of double entry type enabling the leads from the coils to be sealed in a separate cavity. The outside cable is brought through a gland into this second compartment ensuring no possibility of moisture entering the windings.

Magnetizing coils for magnet size up to 900 mm dia is pure annealed wire wound and above these are strip wound. The glass insulation of class h standard with fibreglass nomex tape forming an interlayer makes coil withstand high temperature.

bumping plates are of high grade manganese steel casting as per is - 276 with heavy ribs for added strength. These are clamped in position by the center and outer poles offering complete protection to the coil. The magnets are suspended with three legged string chains made of best quality forged steel terminating in a forged ring. A two core cable is provided for connection with the supply and suitable insulated plug and socket ensure easy operation.

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Star trace‘s specialized in manufacturing a wide range of coolant filtration systems. A team of committed professionals with more than one decade of experience are available, who have designed, developed and supplied filters to various industries. Star trace filters are working in different industries like engineering, automobile, bearings, spindles, textile machinery rolling mills, wire drawing etc. , the filters have been supplied to both indigenous and imported machines and also used as original fitment by many machine tool builders. The company has wide range of standard models to choose from and special / larger system can be designed and supplied as per requirement and application.

Application

Magnetic filter are suitable for cylindrical, centreless, surface & internal grinding machines, thread grinders, honing machines, rolling mills etc., it is also used as a pre-filter alongwith other types of coolant filters like paper band or hydro cyclone filters. The unit can be fitted on existing.

Construction & working principle

Magnetic filter consists of powerful magnetic drum driven by double reduction worm geared motor. The contaminated coolant from the machine is passed is through the gap between the drum and the body. The dust particles are attracted by the drum and a rubber roller squeezes the swarf which is scrapped off by a scrapper plate. The clean coolant is collected is the coolant tank for recirculation to the machine.

Advantages of magnetic filter

Removes ferrous particles from coolants.
Improves surface finish on components.
Increases coolant life & wheel life.
Frequent cleaning of coolant tank is avoided.
Can be used as a pre-filter for other filtration systems.

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Impulse magnetiser

Impulse magnetisers with magnetisation fixtures made to customer's specifications to magnetise, demagnetise and calibrate magnet systems, for example in electro motors, loudspeakers, sensors etc.

Outstanding features

* 2000 volt max. Voltage
* 10000 ws energy 
* 25,000 a max. Current 
* Siemens plc 
* Digital operator panel 
* Digital voltage setting
* 1 v accuracy 
* Analog voltage monitor 
* Fixture temperature monitor 
* Built-in current monitor 
* Compact design 
* Single shift 1 year warranty

Description

It offers proven quality in compact design.

Operation of magnetisation equipment in a 24 hour / seven day a week, industrial environment requires only the best design and components. Our goal is to be invisible! No problems or concerns with this machine. We use a 2000 volt magnetisation technique.

The combination of 2000 v with medium capacitors allows for moderate magnetization impulses. This gives more magnetization field in the magnets with lower losses in the steel.

Its maximum energy of 10000 ws meets a wide range of magnetization tasks

* Medium sized rotors with rare earth magnets 
* Production of high magnetic fields in axial coils 
* Motor magnetization with 2 or more internal poles 
* Production of low-frequent magnetic fields for demagnetization
* Deep-drawn steel parts with injection molded ferrites

The focus on the core functions allows a very attractive price!

 

Magnetic coil type

STR series of magnetisers cum demagnetisers are totally new types of machines which perform a dual role of charging and discharging of fully assembled speakers by just flick of a button. They are basically high voltage capacitive discharge equipment which can fully saturate an assembled speaker magnet or fully discharge the same without having to dismantle them in any way.

Advantage

STR range of magnetisers cum de magnetisers can fully charge or discharge assembled speakers. Hence they are adaptable for assembly line operation. This saves a lot of time and labour of dismantling the magnets from speakers for discharging applications. The str - range pay for themselves in a short time.

 

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Magnetic hole cleaner 

Everlast compact most simple and useful magnetic hole cleaner for removing iron particles from blind holes after drilling/tapping operations.

Hand plate magnet

Rectangular hand magnets economic type have been developed to meet laboratory/shop floor non-ferrous foundry shop etc. Where iron cleaning is done manualy the magnets is highly powerful encased in a steel flat body with handle. A non-magnetic hinged stainless steel flap is provided for easy cleaning of the accumulated tramp iron.

The magnet size approx. 135x150 mm & 150x200mm and has a magnetic force to lift all pins/nails from 65 mm.

Hand magnets

Star trace circular or rectangular type handmagnets allows to lightly change over the magnetic force just with one hand. Employing permanent magnets, this newly developed product ensures extremely powerful attraction.

It can be used in a wide range of fields for machining, casting, food chemical processing etc. Or for collecting the iron pieces scattered on the floor or mixed in the medium for putting and other operation.

Besides this is conveniently applied to wide range of used in selecting and collecting iron powder from powder and granule materials even for household and educational uses.

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Our magnetic sweepers clear important traffic areas of dangerous scrap iron and reduce the possibility of costly flat tires or personal injury. We manufacture and distribute magnetic sweepers for any size job. Push type models clear airless and walkways with 12" - 36" sweeping widths, available with or without easy load release. Hang type sweepers (18" to 96" models) attach to trucks of fork lifts and will lift a 3 ½”

Long 16 penny nail from 5" off the ground! Our 72" and 96" trailer type sweepers tackle the really big jobs-roads, parking lots, runways and more. All models feature strong, permanent magnetism, quality construction and operate on paved or unpaved surfaces. We're your best source for magnetic sweepers ! !

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Suspended permanent magnets
Suspended permanent magnets  are designed for high separation performance in over-the-belt conveyor applications. These heavy duty permanent magnets incorporation all welded construction are particularly effective in removing tramp metal in high volume applications.
Features:-

• Permanent magnet field
• No electrical hook ups
• Compact design
• Heavy duty impact plate
• Stainless steel angled cleats   

Options

• Stainless steel plates
• Turn buckles
• Easy clean stripper pan
• Suspension kit for fixed mounting
• To conveyor frame

Suspened electro magnets
Electro magnets are engineered for use in high volume and deep burden applications. Their primary advantages are their "deep reach" and the ability to be turned on and off. Mounted over a vibratory bed or belt conveyor, these magnets set the industry standard for strength.

Features

• Non-combustible coolant
• Internal expansion tank
• Insulated copper/aluminium coils
• Heavy duty impact plate
• Stainless steel angled cleats

Options

• Stainless steel wear plates
• Turnbuckles
• Volt meters
• Amp meters
• Line fuses
• Disconnect switch

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Electro Magnetic Vibrating Chute

These are high powered Electro Magnetic Vibration Chute Separator mostly used for treating fine and dry materials where iron could not be extracted by other Magnetic separators and need a very fine Magnetic feed for free flow where iron percentage is not more than 2%. This is complete with Structure, Hopper, Vibrating

This is complete with Structure, Hopper, Vibrating Tray with feed regulation and Cascade type Magnetic Pole Plates having peak Magnetic field on the Top of Pole and under each pole there is a pocket into which iron particules are drawn and these separators are capable to extract even the finest iron particles as they pass over a series of Magnetic Poles of Alternate field.
The materials are feed by hopper and an Electro Magnetic Vibrating Tray carries it and discharges over the Magnetic Cascade Poles where materials fall down leaving behind the iron particies trapped in the pole pocket. The Delivery end is equipped with collapsible bridge which shuts off when current fails and avoid mixing of materials.

 

Rotary Motorised Magnetic Grids

Rotary Motorised Magnetic Grids has SS Magnet Tubes on a circular arrangement held in place by two stainless steel end plates, a Speed Reduction Gear Motor and Starter. This is ideal for material that do not flow easily and obstruct flow in plain Grid.Rotary Grid is recommended for Sticky Diary products, pulverized minerals and ceramics, fibrous substances, Lino and fine cohesive materials such as magnesium oxide, zircon powder, fly ash,. alumina, gypsum, lime, powder sugar, cornstarch and flour. The rotary action not only prevents materials from briding, but it improves magnetic separation by agitaing cohesive powders.
It is manufactured as independent unit with Rare Earth Ndfeb Magnets in 25 mm Dia Tube. These are manufactured with manual and easy clean design. Sizes manufactured 300 x 300mm - 15 M3/hr. 400 x 400mm - 25 M3/hr.
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Aerodynamically shaped with a solid stainless steel nose cone, the flow through design of the bullet magnet allows the magnet to be used anywhere in a pneumatic line system. It can be used ahead of processing equipment and bulk load out to assure product purity and protect machinery from tramp metal damage.

The nose cone diverter and magnet assembly of the bullet is designed to maintain a balanced flow through the housing thereby maintaining uniform velocity in line flow. Ideal for dilute phase systems, typical bullet magnet applications include: movement of powder and granular flour, chemical, plastic, food stuff, pharmaceutical and mineral materials.

The star trace bullet magnet is easily installed with compression type couplings and is available in sizes ranging from 3” to 6” diameters. Rare earth bullet magnets provide an exceptionally powerful magnetic field to capture fine particles previously unattainable. He rare earth bullet magnet is easily cleaned by opening the hinged door to remove the magnet from the line. Once the magnet is away from the line a quick pull on the magnet element allows all captured tramp metal to fall off.

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Round and square magnetic tubes 

Magnetics tubes in either round or square styles are available for customers desiring to fabricate their own systems for special applications requiring non-standard spacing or tube arrangement. Ruggedly constructed from 304 stainless steel, both styles have tapped mounting holes at each end for easy installation. The one inch diameter round tubes have 1/4"-20 mounting holes and the one half inch ceramic square tubes have 3/8"-16 mounting holes. Standard tube sizes range from 4" to 48" long.

Grates

Material consistency and compactability which influence flow characteristics are important factors in grate magnet applications. Awareness of material with tendencies to bridge between the magnet tubes is necessary for positive flow.

Diverter systems are helpful in directing the material to the magnets, but diverters can tend to increase bridging and reduce uniform flow. It is important that material have a natural product flow.

Round tube type

Magnetic grates deliver ferrous tramp metal separation in bins, chutes, drawers, hoppers and circular enclosures. Star trace grates are constructed with one inch diameter magnetic tubes placed on two inch (2) centers in heavy duty 1/8" thick 2" wide 304 stainless steel framing.

The round magnetic grates are available in 30 standard diameters from 4 inches through 36 inches. Special sizes are also available. Each of these round grates can be equipped with diverters. The high strength magnet material used in star trace grates has an approximate magnetic loss of 1/2 of 1 percent per year.

Square tube type

Square tube magnet separation grates are ideal for heavy duty applications where high product volume is involved. Having strong magnetic fields, the square tubes are installed with the leading edge toward the material flow.

This positioning helps eliminate material bridging and provides a protected collecting area along the bottom of the magnet where ferrous tramp metal remains out of the material flow. Constructed from 304 stainless steel, and mounted in a 1/4: thick x 2-1/2" high stainless steel bar framing, star trace square tube magnet grates deliver heavy duty performance and long service life. Available in sixty-six standard square of rectangular sizes, these square tube grates are the optimum tramp metal separation device for point-of-entry receiving areas.

 

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This separator provides “final magnetic action’ on bulk foods. Chemical, pharmaceuticals, etc, being packaged in barrels similar type containers.

These units are the result of many requests for a portable type magnetic separator for use in a final separating action as materials of large containers. The bank of  grate magnets  are placed in the housing in a staggered position and lock into place with the support bars fitted into the grooves of the preceding grate. A unit of standard construction has stainless steel tubes with mild steel frame, flange and handles. On stainless steel units the frame, flange and handles are also of stainless steel.
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STR model s - 20b
STR models – 20b is a low cost digital hand held instrument for measurement of d. C. Magnetic fields is using hall probes. It has two ranges 20 k gauss. A built in calibration facility ensures quick check of calibration. All the controls are mounted on the front panel and are clearly designed. An attractive plastic cabinet with carrying cum tilt bracket takes make the instrument light in weight and portable. Led display gives direct reading with 1 gauss resolution on the 2k range and 10 gauss resolution on the 20 k range. The unit is supplied with a calibrated transverse hall probe of 50 mm x 1. 5mm with the actual sensing area of 1sq. Mm from the tip.

Circuitry
The control unit consists of a constant generator, an amplifier and seven segment led display. A constant current is made to pass through the hall probe, which when place in a magnetic field produces a voltage proportional to the magnetic filed. This voltage is amplifier circuit and output is read on a digital panel meter calibrated in kilo gauss.

Applications:-

General purpose instrument for accurate flux density measurement on magnetic and electromagnetic components such as relays, dc motors, magnets, loudspeakers, etc. Very useful for on line production testing.

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Powerful anistropy permanent magnets with special arrangement are enclosed in a s. S. Cylinder. The top plate of the magnetic filter is provided wiht number of grooves to guide the slurry to a specific path to give the maximum efficiency.

This is a very useful tool to filter out all iron impurities from any liquid very useful for ceramic glazes, colours, oil and chemical industries can be supplied with or without funnel.

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STR basic
Standard  magnetic stirrer

Standard magnetic stirrer with heating and contact thermometer connection for precise temperature control of media e. G.

  STR d4

• Maximum heating plate temperature : 300 oc
• maximum stirring quantity: 20 liters (h2o)
• H 99 protective cover protects casing from organic and inorganic solvents

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STAR TRACE was the first to introduce indigenous High Intensity, High Gradient Magnetic Roll Separator for use of dry material in Indian Market. It is capable of separating a wide variety of materials from different industries in an efficient and economical manner. It has operated successfully since 1982 in numerous production application in various countries. STAR TRACE uses high energy Rare Earth Neodymium Permanent Magnets assembled in a proprietary configuration to generate forces of magnetic attraction, which can be used for processing any material from ferromagnetic to weakly paramagnetic. The exceptionally high magnetic gradient achieved by the unique STAR TRACE design results in extremely large separation forces, exceeding those of any electromagnetic induced Roll Separators. STAR TRACE incorporates improved design features resulting from an ongoing product development philosophy combined with extensive operational experience.

Operating principle:
A short special fabric conveyor belt envelopes the magnetic roll and a tensioning idle roll which was driven by a motor. A feeder discharges material on the belt on continuous controlled rate of flow at uniform layer thickness. The ferromagnetic and para magnetic particles adhere to the belt while the non magnetic particles flow freely off the end of the conveyor. The division of para magnetic and non magnetic can be adjusted by using a splitter plate located below the belt. It can be configured stacked in any no of passes to suit the user requirement.

Application:
The open design of the Star Trace allows both coarse and very weakly magnetic materials to be treated successfully. Proven dry process application include material from 75 microns up to 100 mm (4 inch) particle size, at through puts from 200 kgs to 60 TPH ( depending on size)


Star trace design
The design is thoroughly tested by professional staff in our well equipped laboratories. Such test work is normally conducted at no charge to potential customers. “Specifications subject to change due to continuous improvement in design. Quotation for Magnetic Separator as per client.

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Application

Paper band cum magnetic coolant clarifiers offer the excellent means of filtering both ferrous and nonferrous particles. Where high degree of purification is required and contaminates differ in form, size and composition, paper band filtering are recommended for grinding, honing, transferlines and machining centre. It also can be used for rolling mills for filtring coolant which helps to improve the surface finish of the sheets.
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Digital gauss meter model's – 20

Str model s – 20 is a low cost digital table top instrument for measurement of d. C. Magnetic fields is using hall probes. It has two ranges 20 k gauss. A built in calibration facility ensures quick check of calibration. All the controls are mounted on the front panel and are clearly designed. An attractive plastic cabinet with carrying cum tilt bracket takes make the instrument light in weight and portable. Led display gives direct reading with 1 gauss resolution on the 2k range and 10 gauss resolution on the 20 k range. The unit is supplied with a calibrated transverse hall probe of 50 mmx 1. 5mm with the actual sensing area of 1 sq. mm from the tip.

Circuitry
The control unit consists of a constant generator, an amplifier and seven segment led display. A constant current is made to pass through the hall probe, which when place in a magnetic field produces a voltage proportional to the magnetic filed. This voltage is amplifier circuit and output is read on a digital panel meter calibrated in kilo gauss.  

Specifications:
Range full scale0 to 2 and 0 to 20 kilo gauss accuracy± 2 % full scale + one digit of the 20 k gauss range. Resolution0. 1 % of full scale. Visual display3 ½ digit led dpm. Power240 v a. C. 50 hz, 10 wattssize & weight210 mm x 95 mm x 225mm and 3 kgs approx

Applications:
General purpose instrument for accurate flux density measurement on magnetic and electromagnetic components such as relays, dc motors, magnets, loudspeakers, etc. Very useful for on line production testing.

Other models:
Battery operated gaussmeter, a. C. Field gaussmeter, low field gaussmeter.

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Cage style “t” traps

T-trap magnetic separators are designed for heavy duty, large volume liquid and semi-liquid line flow systems. The t-trap employs a slip-in cage of stainless steel permanent magnetic tubes, which capture ferrous tramp metal particles and improve the purity of the product. As the particles collect, they migrate to the rear of the tubes where they remain protected from wash-off until the tubes are cleaned.

With its’ top access bolt-on steel plate and seal, the t-trap is easy to clean. Simply remove the top, lift out the magnet
Cage, wipe clean and reinstall.

Available in 7 standard line sizes from 2” to 18” inches in diameter, str t-trap’s can also be produced to meet special applications.

• Ez-clean upgrade packages are available for some styles of manual clean, cage style t-traps.
• For more information on ez-clean t-traps contact us.                                          

Plate style “t” traps

When tramp metal protection is required for liquid lines carrying viscous to fibrous products, the plate style t-trap is ideal. This magnet allows the product to flow through the housing without causing product bridging. An interior baffle is used to direct the entire product flow towards the powerful plate magnet, ensuring that tramp metal is forced into the magnetic field. Installation of the plate style magnet can be in any position. Vertical position eliminates the sump area, and in horizontal lines, cleaning is made easier when the magnet element is installed on top. Available in standard line sizes of 2” and 3” diameters. Str can also manufacture magnets for special applications or line sizes.

Photos represent product at date of publication. For up-to-date design specifications please contact us.

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Brand roller are used in textile blow-room lines for seperation of tramp iron like ring travellers, nut-bolts, bale straps from cotton in the blow-room operations.

Generally fitted on conveyor lattice prior to calendering operation thereby preventing the chances of fire. Also reduce the down time by protecting calendering rolls, beater spikes, carding teeth. Available in various diameters and lengths to suit existing machinery

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Permanent magnetic lifter (cam type)

Permanent magnetic cam lifters are designed for transporting semi-finished products with flat faces such as machine parts, moulds, black steel plates, flat iron and steel materials etc. Powerful permanent magnetic material ensures very strong absorptive power and a wide attractive face for effective handling of jobs.

Cam type lifters can be easily operated as the attaching and detaching of jobs is done with cam mechanism. These lifters are very powerful and care should be taken as attraction onto polished surface may cause scratches. These are practically maintenence free except keeping the good magnetic face.

Hand lift magnets

Hand lift magnets can be very conveniently and safely used singly or in pair for pulling steel sheets and carrying iron and steel materials, moulds, dies etc. A new cam mechanism is designed with carbon steel flap for easy operation. The on position is when the handle is vertically up or right down and the releasing of job is done by turning the handle to the left.

As the work is held and released very smoothly the possibility of scratches on the holding surface is very less.

Caution : Do not use it as hoist.

Toucher magnets

Toucher magnets are very useful for carrying jobs which otherwise would be difficult to handle due to complex shapes or high temperature. Attraction and removal is done by simple one touch mechanism. They are very useful for positioning of small pieces at welding operation and a wide range of other applications. The release is done by a jack up lever.

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Permanent pipe magnet
Star trace's  permanent pipe magnets  protect processing equipment ans product purity by capturing ferrous contaminates in vertical flow systems. Star trace pipe magnets provide product protection for many industries including flour, feed and grain, food processing, powder and bulk, chemical resin and plastic processing, etc. , self-cleaning electromagnetic pipe magnets are available.

Features
# Powerful permanent magnet
# Door mounted magnet
# Simplified cleaning
# All welded construction
# Fit 4" to 20" diameter pipe
# Stainless steel housing

Wedge magnet
For pellet mill use :

Now you can effectively remove ferrous tramp from the discharge chute of the feeder conditioner. This means a last chance to catch tramp before it gets into the die, an important opportunity at a final, easily accessible point in the system,"the wedge" can be invaluable in any final narrow chute applications in which tramp metal may be washing off or bypassing other magnets in a systems. Permanent magnet in all-welded stainless steel assembly.
with a 30 degree wedge-shaped diverter head to avoid product build up or bridging. 6" high, 2-1/2" thick, length as ordered. Weight is approximately 2 pounds per inch of length.

Each wedge magnet comes complete with four mounting bolts ; no other parts necessary. Simply drill four through holes and position in chute to allow easy access for checking and cleaning. 5/16-18 tapped holes on 3" centers are provided in each end.

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Star trace  magnetic sheet separator  are designed to reduce costs and increase safety when destacking steel sheet stock. A constant powerful magnetic field automatically separates the sheets. As fast as the top sheet is removed, the next sheet instantly moves up. The operator quickly and safely handles one sheet at a time -no-longer is prying of sticky, oily, pre-finished or polished sheets necessary. Also eliminated are die damaging due to double sheets magnetic sheet separators will handle steel sheets of almost any length, width or shape. For maximum effectiveness, locate the separator at a corner(s) of large sheets and in the center of the width or length on smaller sheets. Separator placed opposite each other on small sheets will actually float the sheets. The sheets near the top of the stack separator instantly from a ¾" to 1½" gap, depending on sheet thickness and size. As soon as the sheets are removed from the separator, they are no longer magnetized.

Benefits : 

» Permanent magnetized
» Convenient carry handle
» Durable welded construction
» Non-corrosive enclosure

Options :
» Custom sizes
» Mounting options
» Extra power models

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Round and square magnetic tubes:-

Individual magnetics tubes in either round or square styles are available for customers desiring to fabricate their own systems for special applications requiring non-standard spacing or tube arrangement. Ruggedly constructed from 304 stainless steel, both styles have tapped mounting holes at each end for easy installation.

The one inch diameter round tubes have 1/4"-20 mounting holes and the one half inch ceramic square tubes have 3/8"-16 mounting holes. Standard tube sizes range from 4" to 48" long.

Grates

Material consistency and compactability which influence flow characteristics are important factors in grate magnet applications. Awareness of material with tendencies to bridge between the magnet tubes is necessary for positive flow.

 

Diverter systems are helpful in directing the material to the magnets, but diverters can tend to increase bridging and reduce uniform flow. It is important that material have a natural product flow.

Round tube type

Magnetic grates deliver ferrous tramp metal separation in bins, chutes, drawers, hoppers and circular enclosures. Star trace grates are constructed with one inch diameter magnetic tubes placed on two inch (2) centers in heavy duty 1/8" thick 2" wide 304 stainless steel framing.

The round magnetic grates are available in 30 standard diameters from 4 inches through 36 inches. Special sizes are also available. Each of these round grates can be equipped with diverters. The high strength magnet material used in star trace grates has an approximate magnetic loss of 1/2 of 1 percent per year.

Square tube type

Square tube magnet separation grates are ideal for heavy duty applications where high product volume is involved. Having strong magnetic fields, the square tubes are installed with the leading edge toward the material flow.

This positioning helps eliminate material bridging and provides a protected collecting area along the bottom of the magnet where ferrous tramp metal remains out of the material flow. Constructed from 304 stainless steel, and mounted in a 1/4: thick x 2-1/2" high stainless steel bar framing, star trace square tube magnet grates deliver heavy duty performance and long service life. Available in sixty-six standard square of rectangular sizes, these square tube grates are the optimum tramp metal separation device for point-of-entry receiving areas.

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